Mt.
Pleasant, Iowa. Labor Day Weekend, 2007.
Updated
September 08, 2007.
Mt. Pleasant, Iowa, USA, is home to a very large steam power show featuring both steam
tractors and steam locomotives.
Two different blacksmith's shops are shown in photos on this
page. At right is the brick forge from the blacksmith's shop in the North
Village. Scroll further down this page to see the blacksmith at the Log Village.
North Village
The blacksmith's forge in the North Village is made entirely of brick
and mortar. The forge measures roughly 4 feet long by 3 feet
across. The blast is supplied by a great bellows (double acting or two-stage
bellows) through a 2 inch tuyere pipe to the fire. The bellows is actuated by
use of the wooden handle overhead. A hole in the brick structure
allows the snout of the bellows (tuyere) to enter the fire from the rear.




This is a side blast forge which means that the air is blown into the fire from the
side rather than underneath as would have been the case in a firepot. Keeping in mind that
when speaking of a 'side blast' we are discussing how the air is blown into the side of the
fire, while a 'side-draft' defines a type of chimney in which the smoke enters a hole
in the side of the chimney. This
forge is both a side blast and a side draft forge.



The bellows rests on a pair of posts near the middle its length. The bellows is a
teardrop shape and is widest also at that point. The blast pipe in the front or snout of
the bellows rests on and in a hole made for it in the masonry of the rear of the forge.
The bellows is of the double acting variety which allows the smith to pump the bellows
with a 'down stroke', raising the bottom chamber board to fill the upper chamber. Each time the
smith pulls the lever, the bottom board of the lower chamber is raised and forces air into
the upper chamber of the bellows. Weights laying on top of the upper chamber board apply
the necessary pressure to force air out of the bellows into the fire.




The blacksmith shop measures roughly 25 by 35 feet.
Here the blacksmith forges small
items for visitors and repairs some of the items used nearby. There are tong
racks full of tongs, water barrel, vises, cones, swages, hammers, wheel
shrinking and rolling tools, planes and drawknives, drills, wood wheel boring
tools, and horseshoeing tools. Outside is another blacksmith working under the
shade of the awning attached to the rear of the smithy. A new wheelwright works
along side the blacksmith now too.
Analysis:




This
is a hoodless style forge (a chimney style that needs no large hood over the
fire) and the smoke enters the chimney through a sloped inlet near the fire. The
inner rear wall is sloped forward to form a small smoke shelf. A sheet metal
hood to help guide the smoke is attached to the chimney above the top of the
smoke hole, a height of 6 bricks (roughly 18 inches) above the hearth.
Unfortunately the people that built this forge didn't really understand how a
chimney works, and they inadvertently created a choke point that restricts the
exhaust action of this chimney. The gap between the smoke shelf and front of
this chimney is roughly 1/4 the size of the opening in the chimney- severely
restricting flow of exhaust gases into the bottom of the chimney.
In a well designed forge chimney, the shelf should have been further up inside
the chimney, and the gap between the smoke shelf and front wall should have been
larger than the total size of the opening for the fire.
The forge is small and compact making it
a nice set up for a home shop. However the sides of the hearth are straight and offer no
room for the blacksmith to stand close to the forge, so the smith must bend over to work
in the fire. To See an example of a hearth with the masonry corbelled or tapered to allow
the smith to place his feet closer to the forge so as not to need to bend over when
working in the fire, see the forge in the
Quasdorf Wagon and Blacksmith shop in
Dows, Iowa.

The imperfections in this forge can be easily remedied during
construction of a new brick forge, making a forge similar to North Village
smithy hearth a welcome addition to many a small blacksmith shop.
A Champion model 200 hand cranked post drill is also found in this shop.
Shown here with a wooden block placed on the table for drilling. The Champion 200 is a
medium size hand crank drill rated at drilling a 1-1/4th in hole. See the
Post Drill page for better photos of
this drill.
Log Village (South Village)
Under construction











North & South Villages - And Map Of The
Fairgrounds


North
Village - an 1870's era town depicts life in the early American west with live demonstrations of old hand crafts
and trades. Visitors arriving on foot or by steam train will travel back in
time, to a town that recreates life in wild west frontier. Complete with stores,
blacksmith shop, print shop, saloon, chuck wagon, train station, and saloon, and
even the occasional train robbery.



Log
Village (South Village)- depicts a pioneer settlement from early
1800's American life. The village has a store, farmhouse
and barn with animals, a blacksmith shop, school, and live horsepower and farm
demonstrations of early American life. The Log Village is built in an isolated
area far to the south of the main park and is most easily accessed by riding the
electric trolleys from the middle of the park near the main train station.

The Midwest Old Threshers have a webpage here: http://www.oldthreshers.org/

Mt. Pleasant is
home to the Mt. Pleasant Old Thresher's Reunion steam power show every year around Labor
Day. Hear are some pictures to give the reader an idea of some of the other things at this
show. There is much to see however that these photos hardly begin to give a real
impression of the tremendous number of artifacts available from the last era in
agriculture and transportation.
A very large number of working steam tractors are brought into the show by steam
power enthusiasts who restore them. These are bought as investments since the restoration
increases their value and the limited number of tractors keep them valuable. Broken down
and neglected steam tractor restoration prospects are also brought here for sale.
Two large buildings on the fair grounds exhibit the
largest collection of antique and horse drawn farming equipment I have ever seen in one
place. Throughout the days of the steam show, numerous steam tractors are in use operating
antique threshing machinery, saw mills, veneer cutting machines, and other equipment.
Restored steam locomotives are fired up and driven around the rails throughout the fair
grounds and visitors can ride on the restored trains. Train robberies are staged on many
of the rides. The association maintains its own steam locomotive repair and maintenance
facility staffed mostly by volunteers who enjoy working on and operating the engines. A
large grandstand on the grounds hosts horse and tractor pulls throughout the day.
The
grounds is home to a steam locomotive maintenance and restoration shop as well. The
railroad makes up its own museum and their web page can be found here:
http://www.mcrr.org/ Tracks are
built around the grounds to drive these engines and restored railcars. Several
operating engines are brought out each year to give rides. At right is a steam
train giving visitors rides around the grounds. At right, a Mogul engine built
by the Baldwin Locomotive works in 1891.


Another locomotive pictured below left is a Shay type geared all wheel
drive engine built by the Lima Locomotive works in 1923. Previously used as a
logging train engine in California until 1962. The shay is brought out and
driven around the grounds each year pulling passenger trains full of visitors
and runs opposite of the fancier 2-6-0 shown above. The Shay engine is oil fired
so very little smoke is visible in use. Although both these trains are narrow
gauge, note the size of this engine compared with the people standing next to
it.
Lots more photos on Midwest Central Railroad website at:
http://www.mcrr.org/

Latest update
September 08, 2007.
The Old Threshers has its own webpage at http://www.oldthreshers.org/
The Midwest Railroad has their own webpage at
http://www.mcrr.org/
Readers who have knowledge or documentation on this shop are
invited to mail the author at the email address below.
The author can be emailed at address in picture below:

Page created October 2000.
